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Valve material cutting machine

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Valve material cutting machine

  • Taxonomy:Valve roughing equipment

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  • Release date:2018/11/01
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Automatic material cutting machine (TS-SCFHJ-01)

 1. The traditional grinding wheel cutting workers have high labor intensity, inaccurate size and poor environment. Especially, it is very troublesome to reverse the arc angle before friction welding. The previous three processes or even more processes can be completed, in order to ensure the shape and position tolerance of the relevant parts, it brings cumbersome clamping, equipment precision, personnel quality and cost requirements for each process; Shaft feed, product rotary fit, ejector auxiliary support, forming CBN grinding wheel for high-speed cutting, grinding R-shaped, end face and chamfering in one position. Greatly reduce processing cost, convenient production and easy management.


2. The processing is divided into rough processing and finishing to meet the requirements of each process.


3. Another configuration suitable for valve production needs, automatic feeding and discharging device, digital display to intuitively understand and control various processing parameters; warning lights, warning information to remind users of hidden dangers, reduce labor intensity; and various safety configurations, Forced to remind you of correct and safe operation;


4. Oil mist special collector, powder centrifuge, filter tank and fully enclosed protective cover play an effective and positive role in environmental protection.


 

1. Processing range (original state of the workpiece):

Workpiece status

Processing conditions

Remarks

Length

6M


Rod diameter

φ5~14


length

70~550


Material

21-4N+4Cr10Si2Mo


Hardness

3060HRc


Rod beat



Disk beat




2. Machining accuracy and beat:

Part

Accuracy

Detection method and tool

Verticality

MAX 0.1mm continuously processes and measures 50 pieces

Dedicated Gage

Dimensional accuracy

±0.05mm continuous processing and measuring 50 pieces

Vernier caliper

Surface roughness

Continuous processing and measuring 50 pieces within Ra2.0μm

Thickness meter

Processing efficiency (beat)

With the processing rod diameter of 6.2 as the standard 5s/pcs


3. Main configuration:


Main structural features

Quantity

bed frame

It is welded by steel plate and then annealed to prevent deformation. The symmetrical structure design greatly improves the rigidity, vibration resistance and thermal deformation resistance of the bed.

1 set

Spindle

Main motor

Jin Fuling three-phase asynchronous motor 2.2KW (380V/50Hz) Y112M-2 (IP54)

1 set

Drive ribbed belt

Triangle belt

Spindle

Angular contact bearing with mounting spindle (5000RPM)

Feed

Feed screw

Taiwan silver ball screw

Market standard parts configuration, smooth sliding resistance, high sensitivity, low noise; repeat positioning accuracy: 0.01mm

2 set

Feed rail

Taiwan silver linear guide

Feed drive

Huichuan servo + motor

Lubricating

The main shaft adopts sealed self-lubrication and must be filled with grease; the feed is automatic lubrication oil pump, fixed point, timed and quantitative automatic lubrication. When the automatic oil filling pump is out of oil, the automatic operation stops, the alarm flashes promptly, and the refueling is forced.

1 set

Control System

Control System

Huichuan PLC Control

1. The electrical part should have certain moisture and dustproof measures to adapt to the environment of 70% humidity work site in summer.


2. There are total accumulated numbers on the operation panel, the cumulative number of shifts, the clearing, and the production timing function.


3. The machine has a computer RS232 interface, with alarm signals, counting alarms and fault alarms.


4. The device is clearly positioned as a three-color signal light.


1 set

server system

Huichuan servo

touch screen

Huichuan 7-inch screen

Air pressure configuration

Taiwan Yadeke

sensor

Autonics

Safety

Connect the switch, open the door and stop

Auxiliary

cool down

Pump auxiliary 100L/min, rapid supply

1 set

Feed

Pneumatic automatic feeding, product spacing does not collide

1 set

Discharge

Crawler type automatic discharge, product interval does not collide

1 set

use

 Three-phase five-wire system 380V/50Hz, air pressure: 0.4~0.6MPa


Total power

9.5kw(380V/50Hz)

Machine dimensions

12000×1800×1750

Machine weight

2000


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